Richard Brawer writes mystery, suspense and
historical fiction. When not writing, he spends his time exploring local
history. Today he stops by to tell us a little about silk manufacturing and Silk
Legacy, a novel set in the tumultuous era of the American silk trade. Read more about Richard and his
books at his website.
The silk industry in the United States began when John Ryle
immigrated from Macclesfield, Cheshire, England in the 1840s and brought the
plans for a silk mill with him. He constructed his mill in Paterson, NJ because
the Passaic River provided the vast amount of water needed to process silk, and
the river’s great waterfall provided the energy to run the mill. By 1900 there
were three hundred mills in Paterson processing the fabric of shimmering beauty to adorn
the bodies and homes of America’s rich.
How was silk
manufactured?
Silk-worms make their cocoons by extruding two,
five-one-thousandth inch thick filaments from holes in their heads in unbroken
lengths that can stretch up to three thousand feet. The worms stick the
filaments together with a gummy secretion. The secretion dries so hard it can
scratch polished steel.
When the cocoons reaches the mill the raw silk skeins
(cocoon) are washed in big vats for up to five hours to remove the gummy stuff
and separate the two filaments. Then the skeins are rung out and hung up to
dry. After the skeins are washed and dried, the filaments are wound onto octagonal
reels called swifts. From the swift the yarn is rewound a second time on a
spool.
The spools from the winding room are then stacked on pegged
racks where the yarn is doubled and twisted. For filling yarn, the horizontal
yarn in a fabric, two or more yarns are doubled (combined) then given two or
three twists to the inch. For warp yarn, the vertical yarn, that has to be
stronger than the filling yarn, depending on the end use, the yarn is given up
to twelve twists to the inch, then doubled and twisted again. The more twists,
the stronger the yarn becomes. This twisting process is call “throwing.”
The yarn is then
put back on skeins and dyed.
After dyeing the yarn is put back on spools, then put on bobbins
for filling yarn and metal, cylindrical beams for warp yarns and sent to the
weaving mills. Narrow beams, three to four inches wide, are for weaving ribbons.
The 36” - 48” wide beams go to broad silk weavers.
Note: The silk worm gave the scientist the idea how to make
synthetic fibers―nylon, polyester, rayon. A chemical solution is extruded
through a spinneret, a piece of equipment with tiny holes that turns the
solution into threads. Think creating your own spaghetti only with much smaller
holes. (Remember how silk worms pushed the raw silk through holes in their
heads.) The yarn immediately goes
into a vat with a hardening solution.
One thing the silk worm cannot do is make different sized
yarns. However, by adjusting the size of the holes in the spinneret, synthetic
yarn can be created in various thicknesses. The thickness of a yarn is called a
denier. The thicker the yarn the higher the denier number.
Silk yarn being a natural fiber is yarn-dyed, dyed after the
yarn is formed. This can create skeins with slightly varied dye lots thath can
be a problem for weavers. Synthetic yarn can be solution dyed. That means the
dye is mixed into the chemical solution that is used to create the yarn. Solution
dying greatly reduces the chances of varying dye lots.
Also, synthetic yarn can be made bright or dull depending on
the composition of the solution. For example, Rayon was originally called
synthetic silk and was shiny. Today because of tinkering with the solution,
Rayon is more like cotton because, like cotton, it is made from a cellulose solution.
However, unlike cotton, it can still be made bright and shimmery like silk.
Silk Legacy
In early twentieth century
Paterson, New Jersey, dashing twenty-nine-year-old Abraham Bressler charms
naïve nineteen-year-old Sarah Singer into marriage by making her believe he
feels the same way she does about the new calling of a modern woman. He then turns around and gives her
little more respect than he would a servant, demanding she stay home to care
for “his” house and “his” children.
Feeling betrayed
Sarah defies him and joins women's groups, actively participating in rallies
for woman suffrage, child welfare and reproductive freedom. For a while she succeeds in treading
delicately between the demands of her husband and her desire to be an
independent woman. Her balancing
act falters when a strike shuts down Paterson’s 300 silk mills. With many friends working in the mills,
Sarah is forced to choose sides in the battle between her Capitalist husband
and his Socialist brother, a union leader who happens to be her best friend’s
husband.
Jealousy, infidelity,
arrogance, greed—the characters’ titanic struggles will catapult you into the
heights of their euphoria and the depths of their despair. Who will
triumph and who will be humbled is not certain until the last page.
Thanks Lois for hosting me on your blog today.
ReplyDeleteRichard Brawer
www.richardbrawer.com
Richard, you sure are a man of many gifts and talents!!! Thelma Straw in rainy Manhattan
ReplyDeleteSuch an interesting post! Thanks so much.
ReplyDeleteThanks Thelma and Agela for reading my post.
ReplyDeleteRichard Brawer